Power batteries in portable form have become a part of life. When we are on the move or when there is a power outage, they make our devices operational. Outdoor power stations, mobile chargers, and many more; this battery makes us keep in touch.

But have you ever wondered what will become of one when you drop him out of the hand or bag?

And that is the case of drop testing. It is a simple yet effective test which makes sure that batteries will not burst up even when there is an unforeseen fall.

There are state-of-the-art testing devices, such as the OTS Technik Battery Drop Test Machine, that allow determining the real extent to which these batteries are durable and safe.

What is a drop test?

A drop test refers to a test that provides results in the behavior of the product when the drop testing is carried out on the product from a predetermined height. When applied to portable power batteries, it is used to aid in preventing the destruction of internal components (cells and circuits) of the batteries.

In the test, the various angles and falling heights of the batteries on different surfaces are used against the hard surfaces. The next step is to let the experts analyze the reaction of the casing, connectors, and internal components.

When a battery passes this test, it means that it can endure accidents that happen in real life without igniting, leaking, or bursting.

Here’s why drop testing is important to portable power batteries.

Portable batteries are used everywhere in offices, houses, cars, and are also used outdoors. These are often carried by people who either place them in bags or pockets, and, as a result, the accidental falls.

A defective battery can be extremely troublesome and result in some negative outcomes like short circuit, overheating, and even explosion. One of the strategies it adopts for removing such risks is to carry out drop testing before the product is sold in the market.

In the case of a brand like Symbo Battery Mobile Outdoor Power Station, the success of the drop testing of all the units will generate trust and confidence among users.

Sequence of steps Battery Drop Test.

• Preparation

After full charging of the battery, the battery is inspected for obvious defects.

• Positioning

It is laid in the OTS Technik Battery Drop Test Machine at the required height.

• Dropping

The machine is used to hit a hard surface, such as steel, concrete, using a battery.

• Inspection

Experts monitor the condition of the machines, thatass, physical damage, leakage, and any abnormal sounds and smoke.

How Drop Tests Protect Users

The drop tests are not mere procedures, but they save lives and property. Some are punctured or misaligned when a portable battery is dropped. This may result in heat creation or internal shortage.

Having a test allows manufacturers to identify such issues before production in large numbers. It makes sure that the battery is stable, even after it is roughly handled or by other transportation shocks. This is done to ensure that the product can be safely used in houses, vehicles, or even outside the house.

Drop Testing Benefits.

• Eliminates battery fire and explosions.
• Assigns more product durability and life.
• Enhances the satisfaction and safety of the customers.
• Adheres to global quality and safety.
• Eliminates the possibility of product recalls and warranty claims.
• The machines offer standard and reliable outcomes through testing lashes, such as the OTS Technik Battery Drop Test Machine, to the global manufacturers.

The Battery Industry uses drop tests.

The drop tests are essential in any battery use, particularly in:

• Power banks in phones and tablets.
• EV vehicles with small battery packs.
• Camping or emergency power stations Outdoors.
• Medical and military equipment in which battery life is essential.

In the case of drop-resistant outdoor products like the Symbol Battery Mobile Outdoor Power Station, drop resistance is mandatory. This implies that these batteries can be moved around and are put under a lot of physical strain; therefore, they need to work safely when working in adverse conditions.

Assuring Quality using Standards.

The lithium-based batteries must be tested in drop tests, as stated in international safety standards such as IEC 62133, UN38.3, and UL 2054. Manufacturers have to clear these exams to either sell or export their product.

The OTS Technik Battery Drop Test Machine abides by these standards. It enables the manufacturers to experiment with batteries and place them in various directions, flat, edge, and corner drops, to simulate what might occur in a real-life fall.

The use of Drop Testing in the aid of Manufacturers.

The drop testing does not just give the safety data. It assists engineers in advancing battery design, too. Through observation of battalions during drops, they will be in a position to produce stronger casing and more competent internal defense mechanisms.

For example:

• Shock-absorbing materials can be employed by designers around cells.
• To prevent cracks in battery housings, engineers can reinforce them.
• The companies can discover the optimal weight-to-safety ratio to be used portably.
• The outcome of this is lightweight and very durable batteries.

Prospects of Battery Safety Testing

As the need to use portable sources of energy is rising, drop testing will be even more significant. Advanced sensors and AI analysis will help firms to identify micro-damages that cannot be observed. This technology will enable the detection of defects earlier, and safety products will not be offered to the users.

Conclusion

Portable power batteries are friendlier to our lives, but also need to be safe to use. To a great extent, Drop testing contributes to this safety.

The manufacturers can also simulate real-world accidents by making use of specialized equipment, such as the OTS Technik Battery Drop Test Machine, which will enhance the battery life.

The quality and safety of their products, like the Symbo Battery mobile outdoor power station, are guaranteed because their manufacturers are trusted and ensure that all their products pass rigorous drop tests before they get to the market.